Automatic Optical Inspection TV600
Automatic optical detector TV600 includes five parts: three-axis servo drive system, hardware control systems, optical automatic identification systems, high-precision optical inspection system which is made up of industrial-grade optical camera and the body. The high precision lead rail and screw rod which are from Japan THK are applied in three-axis drive system; effective guarantee of delivery accuracy. Automatic optical inspector can make sure high transmission accuracy; it is suitable for inspecting unqualified components, independent parts, chips and so on. It improves production efficiency and quality.
- Technical Data Sheet
Technology features:
1. Place PCB
a) Splint device with no barrier makes the circuit board pick and place convenient, boundless card board device with patent that can clamp circuit board components which are zero margins.
2. Asynchronous testing function
a) Confirming testing result artificially, at the same time testing next PCB which can save testing time.
3. Refill function
a) Every component can be set many standard templet, which is suitable for multi-material and soldering.
4. Choose MARK discretionarily
a) Besides traditional rotundity, rectangle, crisscross and triangle marks, the characteristic signs are used for marks discretionarily.
5. Discretional angle measure
a) Measuring from discretional angle is suitable for all components, solder and bridge testing.
6. Optimize automatic route
a) To ensure the camera with the shortest and fastest way testing, Camera walking position is optimized based on intelligent machine learning methods.
7. Divide up IC pin and independent components foot
a) Divide up IC pin and independent components automatically and set testing parameters automatically.
Components inspection
It can inspect components missing, components dislocation, reversion, components damage, improper components, error polarity and so on. This product is developed by ourselves which make use of color, station and static information of digital to inspect colorful identifier on the components. It has high precision.
Welding pad inspection
There are obvious differences for little solder, normal solder and over solder by colorful lamp-house disposal. It has lower requirement to location accuracy of components and then inspect low precision PCB.
IC welding feet inspection
It can identify IC welding feet automatically by identifying ways, and jointing welding is very sensitive through analyzing pictures. It has lower requirement for location accuracy of IC. It can inspect IC components which is placed by hand.
Features:
Stable transportation system
With AC servo motor system, guide rail and screw rod are THK products from Japan.
Position automatically without CAD data.
The software can find components and program according chosen ways without CAD data of PCB.
Special light technology
LED 3 colors 3 angles light source (4 colors can be chosen)
Strong study function automatically
All kinds of specification components don’t be disposal specially, they can be study within components frame. SRT-VT-100 software can disposal automatically according to different components. Solder tin study and IC welding feet study are finished automatically. It will take less than 20 minutes.
Simple manufacture environment requirement.
Don’t need set special components software, encapsulation software and others, the XY coordinates and BOM of PCB are OK.
Intelligent study
The system not only can get location parameter of IC feet, but also modify parameters in the program automatically, making testing data more general. It can reduce unjustice and improve accuracy.
| model | TV600 |
| PCB size | 40*40 mm -500*600 mm |
| Thickness range | 0.5~5mm, it can extend 8 |
| The height of | ± 40mm |
| min component | 0201 |
| transportation | servo motor + ball bearing screw rod |
| width | Auto/ manual |
| testing item | Missing, wrong, misoriented component, error position observe, damage, polarity error, insufficent solder, over solder, jointing solder, IC solder, Chromatic circle testing, OCR word identify, bar code and so on |
| the fastest | 24 cm2/s |
| angle | 0-360 ° |
| Camera pels | 15um/ pel (20 um) |
| light source | 3 color 4 angle LED light |
| camera | CCD digital camera head |
| Identify bar code | Code39, Code128, Inter leaved20f5, EAN12, PDF-417, Data Matrix |
| Linear ground distance height | 890~1020mm |
| Communication device at front and rear | SMEMA standard or tailor-made |
| operation | Windows XP or Windows2000 |
| Power supply | AC220V, 50Hz |
| Environment | 5℃－ 39℃ |
| Environment | 5% － 90% |
| platform height | no |
| weight | 750kg |
| Dimension | 1000*1000*1500mm |
| Optional | testing result printer, SPC module, offline program software, repair station |
| Error offset range | ±1mm (MARK error offset) |
| Space of PCB | 2.5~3mm |
| Max PCB weight | 3kg |
